Our hot rolling process is designed to deliver consistent quality by maintaining precise control over both temperature and dimensions throughout production.
During rolling, heated billets are processed under controlled temperatures to achieve the desired shape and mechanical properties. Strict monitoring ensures accurate size tolerance and uniformity, meeting customer-specific requirements for quality and performance.
We are equipped with a wide range of advanced machines including Hot Rolled Bar Straightening, Smooth Peeling, Draw Benches, Centerless Grinding, Reeling, and Belt Polishing. These facilities ensure superior surface finish, accurate dimensions, and high-quality final products that meet stringent customer requirements.
Our state-of-the-art Vacuum Degassing (VD) facility, supplied by Oerlikon Leybold and installed by Siemens, ensures superior steel quality through advanced refining processes.
After confirming the required chemical composition and temperature, the molten steel ladle is transferred to the VD station. At this stage, a high vacuum of approximately 1 Torr is maintained, enabling effective removal of dissolved gases such as hydrogen (H₂), nitrogen (N₂), and oxygen (O₂).
This process significantly enhances steel purity, improves mechanical properties, and ensures consistency in high-grade steel production.
Electrical Induction Furnace Two Crucibles of 28 MT to melt the Scrap. The received Scrap is Identified as per the precious elements like Ni, Mo, Cr etc. by Spectrometer. The Charging of Scrap to the Furnace is done by Magnet. During melting continuous chemical analysis is carried out & accordingly
Ladle Refining & Ca-Si Treatment are essential secondary steelmaking processes used to enhance steel quality. After melting, the molten metal (up to ~30 MT) is transferred into a ladle, where refining operations are carried out, including temperature control, impurity removal, alloy additions, and the killing process. During this stage, Ca-Si (Calcium-Silicon) wire feeding is performed to modify harmful inclusions into liquid form, which helps prevent nozzle clogging and improves castability. Together, these processes ensure cleaner steel, improved mechanical properties, and defect-free production.
Our in-mould Electro Magnetic Stirrer (EMS), supplied by Danieli, is integrated with a 2-stand, 6 x 11 continuous casting machine, ensuring superior control over the solidification process.
After refining, the ladle is transferred to the Continuous Casting Plant (CCP). During casting, the EMS system generates a controlled magnetic field that improves molten steel flow, resulting in uniform structure and reduced segregation.
The billets produced through this close casting process are then transferred to the grinding yard, where they undergo dressing and detailed inspection to meet stringent quality standards.
For various steel grades, specialized cooling cycles and heat treatment processes are applied to achieve the desired mechanical and metallurgical properties.
Depending on the grade and application, billets and rolled products undergo controlled heat treatment cycles such as Annealing, Normalizing, Spheroidized Annealing, and Stress Relieving. These processes refine the microstructure, enhance strength, improve machinability, and relieve internal stresses, ensuring optimal performance and reliability of the final product.